Custom Display Packaging Boxes

A PDQ (Product Display Quantity) tray is a counter-level format designed for checkout and service desk placement — it holds individual product units in a forward-facing arrangement and is typically stocked with 12–36 units of a single SKU. A floor display is a freestanding floor-level structure that holds a significantly higher unit count (typically 24–96+) and is placed at aisle ends or category entry points. Both formats use a header card as the primary brand communication surface, but the structural requirements and board specifications differ substantially.

Unit count varies by product size and display format. Counter PDQ trays for small impulse items (lip balm, confectionery, small accessories) typically hold 12–36 units in a 2–4 row arrangement. For larger products (supplements, beauty accessories, small toys), the count per display reduces to 6–18 units. We design the display structure around your specific product footprint and the unit count you specify — the shelf depth, width, and divider configuration are all engineered to your product.

Yes. We have experience producing display packaging to the structural and safety specifications of major Australian retail accounts. If you have a buyer style guide, fixture specification sheet, or dimensional brief from your retail partner, share it at the quoting stage. We design the structure to comply from the outset rather than attempting to adapt a standard format to meet buyer requirements after the fact.

Floor display stands are typically produced in single-wall corrugated B or C flute board for the structural panels, with SBS card for the header card section. For applications where premium print quality is required on the corrugated panels (full-colour photography, fine brand graphics), litho laminate printing — full-colour offset print on smooth art paper laminated to corrugated — is the specification.

Yes — this is called shelf-ready packaging (SRP) or retail-ready packaging (RRP). The outer shipper box is designed so that the lid or front panel is removed at the shelf to expose the product in a forward-facing display tray, without the need to unpack and reststock individual units. This format is widely used in supermarket and convenience retail where restocking speed is a priority for the retail buyer.

Standard flexographic printing on corrugated liner produces clear, legible brand graphics and is the cost-effective standard for high-volume display production. For applications where photographic print quality is required on the display panels — brand photography, detailed lifestyle imagery, fine colour gradient — litho laminate printing achieves near-retail-carton quality on the corrugated surface.

Yes. Planogram-compliant display packaging must meet specific dimensional, height, and structural requirements set by the retail buyer for each shelf or fixture type. Provide the planogram specification or retail buyer brief and our team will design the display structure to meet the stated requirements. We can produce pre-production structural samples for buyer sign-off before committing to the full production run.