Custom Cardboard Trays

Discover our premium range of Custom Cardboard Trays at ZEE Custom Boxes AU. All packaging comes with free design service, competitive wholesale pricing, and fast delivery across Australia.

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Custom packaging solutions in Custom Cardboard Trays

Cardboard trays serve a distinct packaging brief — open-top, load-bearing, and designed to present product from above while maintaining structural integrity through retail handling, food service use, or logistics applications.

Custom Cardboard Trays for Australian Food Service, Retail, and Display Applications

Cardboard trays occupy a specific structural niche — their open or partially open format makes them appropriate for applications where product must be visible, accessible, and presented from above, rather than enclosed within a box. Our Custom Cardboard Trays range covers the full spectrum of tray applications in the Australian market: food service trays for cafés and restaurants, retail display trays for product presentation at shelf and counter level, bakery display trays for patisseries and cake businesses, and logistics trays for pick-and-pack and warehouse operations.

All food service tray variants use food-grade board and food-safe adhesive formulations compliant with Australian food contact regulations. Display and logistics trays use appropriate board grades for the load and handling requirements of their specific application.

Tray Configurations in Our Range

Our tray range covers depths from approximately 15 mm (low-profile display tray) through to 80 mm or deeper (food service portion tray) in any planar dimension. Standard tray constructions include the straight-wall tray (four walls, no lid), the angled-wall tray (walls angled outward for stacking clearance), the slotted-lid tray (partial lid over the open top for covered display), and the windowed-lid tray (full lid with a clear PET window for closed display with product visibility).

Tray TypeApplicationMaterialFood-Safe Option
Open display trayRetail display, bakery counter350–400 gsm SBSYes
Food service trayCafé, restaurant, catering350–450 gsm SBS with food-safe coatingRequired
Windowed display trayPatisserie, artisan food display350 gsm SBS, PET windowYes
Corrugated pick trayWarehouse, logistics, bulk displaySingle wall corrugatedOn request
Bakery cake trayCake transport and display400–450 gsm SBSRequired

Printed Branding on Cardboard Trays

Full-colour CMYK branding is available on all our cardboard tray formats — the tray exterior and, where the application allows, the interior floor of the tray. Branded food service trays carry your logo and brand colours prominently when presented at the counter or table. Branded retail display trays communicate product identity alongside the products they hold. For high-volume unbranded applications (logistics, warehouse pick trays, unbranded food service), plain white or kraft board without printing is available at reduced cost.

One of the most frequently ordered products in this range is our Cardboard Food Trays — popular with Australian brands seeking a combination of structural quality and competitive pricing across medium to large production runs.

Businesses with more specific structural requirements often select our Cardboard Lunch Trays for its configuration options, which suit both premium retail and direct-to-consumer applications.

Frequently Asked Questions About Custom Cardboard Trays

Yes. All food service cardboard trays are produced using food-grade board, food-safe adhesive formulations, and printing inks compliant with Australian food contact regulations. For trays used with high-fat or high-moisture food products, a greaseproof or moisture-resistant interior coating is applied. Material certification documentation is available for food service tray orders where hospital catering, aged care, or retail food buyer compliance programmes require traceability evidence.

An open tray (four walls, no lid) presents the product from above — used for retail product display, food service portion presentation, bakery counter display, and logistics pick trays where product needs to be accessed quickly. A lidded tray adds a full lid, partial lid, or windowed lid panel over the open top — used where hygiene, security, or enclosed presentation is required during transit or display. Both configurations are available in any combination of dimensions and depth.

Tray depth is determined by the product height and any headspace required above the product. For retail display trays, minimal headspace is typical — the product should be clearly visible and easily accessible. For food service trays, depth is specified to the portion height plus approximately 10–15 mm clearance. For logistics pick trays, depth is typically 40–80 mm to contain the product securely during handling. Provide the product dimensions and the application context and our team will recommend the appropriate depth.

Yes. Full-colour CMYK printing is available on the exterior panels of all cardboard tray formats. For retail display trays, branded graphics on the tray walls and base create visual brand presence at the counter or shelf level alongside the product. For food service trays, simpler branded graphics (logo, business name) are the standard. For plain logistics or warehouse trays, unprinted white or kraft board is available at lower cost.

Standard food service portion trays use 350–400 gsm SBS clay board — sufficient for the load and handling typical of food service portioning and customer carry. For larger trays carrying heavier food portions (whole roasted chickens, large portion meals), 400–450 gsm or a lock-base construction provides additional structural security. For corrugated cardboard trays in industrial or bulk produce applications, single-wall corrugated board is specified based on the weight and handling requirements.

Yes. Greaseproof interior coating is a standard upgrade for food service trays used with high-fat or oily food products — charcuterie, cheese, pastries, fried foods, or heavily sauced items. The coating prevents oil and moisture from migrating through the board, maintaining the structural integrity of the tray and keeping the exterior clean. Advise our team of the food products the tray will hold at the quoting stage so the correct interior specification is applied.

Quote for Custom Cardboard Trays

Tell us about your packaging needs and we'll provide a custom quote within 24 hours. No obligation, completely free.

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Free design service included
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No minimum order quantity
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Fast turnaround across Australia
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Wholesale pricing available

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